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Baihuipu Provides Zero Liquid Discharge Solutions for Leading Metal Powder Injection Molding Manufacturers in China

Baihuipu Provides Zero Liquid Discharge Solutions for Leading Metal Powder Injection Molding Manufacturers in China

Customer Profile

Guangdong Jing Technology Development Co., Ltd.* is a wholly-owned subsidiary of *Jiangsu Gian Technology Co., Ltd. (Stock Code: 300709)**, established in 2014.

The company specializes in integrated metal powder injection molding (MIM) manufacturing solutions, focusing on precision hardware components, plastic parts production, and assembly services for consumer electronics and personal care products.

The main manufacturing processes include:

  • MIM (Metal Injection Molding)
  • Plastic injection molding
  • PVD coating
  • Magnetic polishing
  • Laser engraving
  • Spot welding
  • Sandblasting
  • Product assembly


Project Information

Project Scale:
25 m³/day metal grinding wastewater treatment system

Core Treatment Concept:

Source separation → Classified treatment → Resource recovery → Compliance assurance

Reuse Standard:

Reclaimed water suitable for process and production applications


Project Highlights

  • Zero liquid discharge (ZLD) wastewater management approach
  • MVR evaporation technology integration
  • Reduced scaling tendency during operation
  • Compact treatment process structure
  • Simplified equipment operation
  • High automation level
  • Efficient concentration performance
  • Convenient maintenance management
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Metal Grinding Wastewater Characteristics

Grinding is a precision machining process that uses abrasives and grinding tools to remove a thin layer of metal from a workpiece surface after precision processing.

Grinding wastewater is an important category of industrial wastewater, commonly generated from:

  • Metal processing
  • Electronics manufacturing
  • Printing
  • Surface coating operations

This type of wastewater typically contains:

  • Suspended metal particles
  • Heavy metal ions
  • Oils and grease
  • Organic pollutants
  • Chemical additives

Without proper treatment, direct discharge may create environmental compliance risks and increase wastewater management challenges for manufacturers.


Wastewater Characteristics & Customized Treatment Process

The wastewater sources of this project mainly include:

  • Washing wastewater
  • High-concentration chemical cleaning tank wastewater

Based on water sample analysis and pilot testing, the wastewater characteristics were identified as:

  • High organic pollutant concentration
  • Elevated oil content
  • Complex wastewater composition
  • COD concentration reaching approximately 15,000 mg/L

Due to the high organic load and variable pollutant composition, Baihuipu developed a customized ZLD treatment process based on wastewater classification and resource recovery principles.


Customized Treatment Flow

High-Concentration Chemical Cleaning Wastewater:

Air Flotation → Coagulation → Plate & Frame Filter Press → Combined Treatment with Washing Wastewater


Washing Wastewater:

Oil Separation Air Flotation → Coagulation → Sedimentation → Ozone Oxidation → Intermediate Water Tank → Ultrafiltration → DT-RO → Reclaimed Water Tank


Concentrated Wastewater Treatment:

DT-RO Concentrate Tank → MVR Evaporation System → Concentration & Reduction Treatment


The overall treatment strategy follows:

Wastewater Separation → Classified Treatment → Comprehensive Recovery → Discharge Risk Reduction


Wastewater Collection & System Integration

Based on the analysis of wastewater flow characteristics and pollutant composition, the project includes newly constructed collection systems for:

  • Acidic and alkaline rinsing wastewater
  • Chemical cleaning wastewater
  • Other production wastewater streams

The customer transfers production wastewater into designated collection tanks or existing collection pits.

Baihuipu supplied independent lifting pump systems for these collection units, allowing wastewater to be transferred into the newly installed treatment system for centralized processing.

This design improves wastewater collection efficiency and supports stable operation of downstream treatment units.

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Project Advantages

The main advantages of this MIM grinding wastewater ZLD system include:

1. Classified Collection & Treatment Design

Different wastewater streams are collected separately and treated according to pollutant characteristics before combined downstream processing.


2. Combined Physicochemical & Ozone Oxidation Process

The system integrates:

  • Physicochemical treatment
  • Ozone oxidation
  • Advanced membrane separation
  • MVR evaporation

to address complex organic pollutants and high-concentration wastewater conditions.


3. Compact and Efficient System Structure

Compared with conventional treatment approaches, the system features:

  • Reduced footprint requirements
  • Stable treatment performance
  • Simplified maintenance procedures


4. High Water Recovery Performance

The system improves wastewater reuse efficiency while reducing final discharge volume, supporting sustainable manufacturing operations.


5. Flexible Hydraulic Load Design

The treatment system incorporates operational margins to accommodate production fluctuations and wastewater load variations.


6. Advanced Automation & Process Integration

The system adopts:

  • Mature treatment technologies
  • Compact process configuration
  • Automated operation control
  • Optimized equipment layout

to support efficient wastewater management.


7. Industrial Design Optimization

The overall system layout considers:

  • Equipment integration
  • Operation convenience
  • Site utilization
  • Factory environment requirements


Baihuipu’s metal grinding wastewater zero liquid discharge system combines conventional physicochemical treatment, ozone oxidation, specialized membrane separation technologies, and MVR evaporation processes to achieve efficient wastewater purification and resource recovery.

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Project Results

After implementation of Baihuipu’s metal grinding wastewater ZLD system:

  • Reclaimed water quality remains stable and meets factory reuse requirements.
  • Water reuse rate reaches above 98%.
  • Concentrated wastewater containing residual COD, salts, and heavy metals is transferred to qualified hazardous waste treatment companies for compliant disposal.

Through wastewater recovery, advanced concentration treatment, and resource utilization, the project minimizes production wastewater discharge and supports environmentally responsible manufacturing operations.

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baihuipu provides zero liquid discharge solutions for leading metal powder injection molding manufacturers in china-1

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